Description
This heavy-duty 5 ton electric winch is a high-performance industrial pulling & lifting equipment, widely applied in construction sites, shipyards, mine transportation, bridge engineering, warehouse cargo handling and offshore slipway traction. As shown in the picture, the whole machine adopts integrated bright blue painted steel base, equipped with powerful main driving motor, reliable hydraulic brake assembly, large-capacity wire rope drum and an independent white electrical control box mounted on the right side of the winch.
What is the white box on the right side?
The white cabinet on the right of the motor is the electrical control box (control cabinet). It is the central operation and protection unit of the 5T electric winch, internally equipped with contactors, overload protection switches, forward/reverse control circuits, emergency stop modules and wiring terminals. Operators can connect external control buttons or remote controllers to realize lifting, lowering, pause and emergency stop functions. Meanwhile, it provides overload, short-circuit and overcurrent protection to avoid motor burnout and equipment damage during overload operation, greatly improving operation safety.
Main Structure Configuration
1. Main Drive Motor: High-efficiency blue three-phase asynchronous motor, stable output torque, low noise, strong continuous working capacity, suitable for long-time industrial operation.
2. Hydraulic Brake System (Left Side Device): Spring hydraulic integrated brake. It automatically locks the drum once power cuts off to prevent load slipping, effectively avoiding falling safety accidents; the braking force is adjustable to match 5-ton rated load.
3. Large Wire Rope Drum: Thickened steel reel with multi-layer winding space, matched with high-tensile galvanized steel wire rope. The rope surface is smooth and wear-resistant, with strong tensile strength, anti-rust and long service life.
4. Gear Reducer: Heavy-duty hard tooth surface reduction gearbox inside the rack, large transmission ratio, stable power transmission, low failure rate under heavy load traction.
5. Integrated Steel Base: Welded thick steel frame, high structural rigidity, anti-vibration during operation, convenient for fixed installation on ground, ships or engineering platforms.
6. Independent Electrical Control Box (White Cabinet on Right): Central electrical protection & control unit, supporting wired button control and optional wireless remote control, with complete safety protection circuits.
Technical Parameters of 5T Electric Winch
Rated Lifting Capacity: 5 Ton
Rated Lifting Speed: Customizable (slow speed / medium speed / fast speed for selection)
Supporting Wire Rope: Galvanized steel wire rope, customized length according to customer demand
Working Voltage: 380V /440V Three-phase Industrial Power (220V single-phase optional)
Motor Power: Matched high-power industrial motor
Brake Type: Hydraulic spring fail-safe brake
Painting: Anti-rust bright blue industrial paint, anti-corrosion for outdoor & marine environment
Application Scenarios: Construction lifting, ship slipway hauling, mine material transportation, bridge tensioning, factory cargo traction
Core Advantages
1. High Safety Performance with Complete Protection System
Equipped with fail-safe hydraulic brake + independent electrical control box with multi-circuit protection. When power fails or overload occurs, the brake instantly locks the drum, and the control box cuts off power automatically to eliminate load slipping risks; emergency stop function is reserved for sudden dangerous conditions.
2. Strong Heavy-Load Working Stability
Hardened gear reducer and high-torque motor ensure stable traction under 5-ton full load without stalling. The integrated thick steel base reduces vibration during high-intensity continuous operation, suitable for harsh construction, mining and marine working environments.
3. Dual Control Mode & Easy Operation
The right-side independent white electrical control box supports two operation modes: wired handheld button control and optional wireless remote control. Operators can control lifting/lowering at a safe distance, simple operation without complex training.
4. Excellent Anti-Corrosion & Durable Appearance
The whole machine adopts bright glossy blue anti-rust paint, uniform and smooth coating, effectively resisting rain, seawater mist and dust corrosion. The galvanized wire rope is wear-resistant and rust-proof, extending the whole service life of the winch.
5. Customizable Configuration to Meet Diverse Needs
We support customized lifting speed, wire rope length, control mode (wire/wireless), motor explosion-proof grade and installation size. It can be modified for special working conditions such as explosion-proof mining and marine slipway use.
6. Low Maintenance Cost
The gearbox adopts sealed lubrication structure, less frequent oil change; brake pads and wearing parts are standardized and easy to replace, greatly reducing later maintenance time and cost.
FAQ
Q1: What is the white box on the right of the winch used for?
A1: It is an independent electrical control box, the core electrical control and protection component of the winch. It integrates forward/reverse control circuit, overload protection, short-circuit protection and emergency stop wiring terminals. It can connect control buttons to control lifting and lowering, and cut off power automatically under abnormal current to protect the motor and equipment, improving operation safety.
Q2: Can this 5T electric winch work outdoors or on ships?
A2: Yes. The whole machine is painted with anti-rust blue industrial paint, matched with galvanized anti-corrosion steel wire rope. We can also provide marine anti-salt spray coating and waterproof electrical control box according to shipyard customers' demands, adapting to outdoor, coastal and slipway working conditions.
Q3: Is the brake reliable when power suddenly cuts off?
A3: Absolutely. This winch is equipped with hydraulic spring fail-safe brake. Once power supply is interrupted, the spring instantly pushes the brake shoe to lock the drum tightly, the heavy load will not slide down, which avoids serious safety accidents caused by sudden power failure.
Q4: Can I choose wireless remote control instead of wired buttons?
A4: Yes. The white electrical control box reserves the signal interface for wireless remote control. You can choose wired handheld button or wireless remote control according to your working site demands; dual-control mixed configuration is also available.
Q5: What if I need a longer steel wire rope?
A5: We provide customized wire rope length according to your actual working stroke demand. The large-capacity drum of this 5T winch can wind enough long wire rope without extrusion deformation.
Q6: Does this winch support explosion-proof transformation for underground mine use?
A6: Yes. We can configure explosion-proof motor and explosion-proof electrical control box (replace the standard white cabinet with explosion-proof electrical box) to meet underground coal mine, chemical plant and other flammable & explosive working environments.
Q7: How to maintain the white electrical control box daily?
A7: Keep the control box dry and avoid long-term exposure to heavy rain or seawater splash; regularly check the wiring terminals for looseness; do not open the cabinet cover during operation; cut off the main power before maintenance to prevent electric shock hazards.
Q8: What's the difference between slow-speed and fast-speed 5T electric winch?
A8: Slow-speed model has larger traction force, suitable for heavy load pulling, bridge tensioning and ship hauling; fast-speed model improves lifting efficiency, more suitable for regular construction vertical lifting. We can match the speed according to your main application.
Customer Cases
Zhifang Electric Winch with Push-button Electric Control Box have been exported to Israel, Russia, Ethiopia, Indonesia, Malaysia, Pakistan, Australia, and many other countries and regions. Our products are highly praised for their superior quality and perfect service!




Components

How to Determine the Correct Winch Size for Your Needs?
Once you select the appropriate equipment, you can maximize the benefits of your winch. The key question is: How do you determine the correct winch size?
Several critical winch specifications must be considered, including:
- Rated load capacity
- Rated speed
- Rope capacity
- Rope diameter
- Dimensions & weight
Additionally, factors such as load type (lifting/towing) and environmental conditions should be evaluated to ensure the best selection.
Application Show


Detail Technical Specifications
|
Model |
Rated Load |
Rated Speed |
Rope Capacity |
Rope Diameter |
Motor Type |
Motor Power |
Overall Dimensions |
Overall Weight |
|
KN |
m/min |
m |
mm |
KW |
mm |
KG |
||
|
JM/JK 1 |
10 |
15 |
100 |
9.3 |
Y112M-6 |
3 |
620×701×417 |
270 |
|
JM/JK 1.6 |
16 |
16 |
150 |
12.5 |
Y132M-6 |
5.5 |
945×996×570 |
500 |
|
JM/JK 2 |
20 |
16 |
150 |
13 |
Y160M-6 |
7.5 |
945×996×570 |
550 |
|
JM/JK 3.2 |
32 |
9.5 |
150 |
15.5 |
YZR160M-6 |
7.5 |
1430×1160×910 |
1100 |
|
JM/JK 3.2B |
32 |
12 |
195 |
15.5 |
YZR160M-6 |
7.5 |
1082×1014×610 |
536 |
|
JM/JK 5 |
50 |
10 |
270 |
21.5 |
YZR160L-6 |
11 |
1235×1230×805 |
1560 |
|
JM/JK 5B |
50 |
9.5 |
200 |
21.5 |
YZR160L-6 |
11 |
1620×1260×945 |
1800 |
|
JM/JK 5C |
50 |
9.5 |
250 |
21.5 |
YZR160L-6 |
11 |
1235×1230×805 |
1800 |
|
JM/JK 5D |
50 |
15 |
250 |
21.5 |
YZR180L-6 |
15 |
1235×1230×805 |
1850 |
|
JM/JK 5E |
50 |
20 |
250 |
21.5 |
YZR200L-6 |
22 |
1235×1230×805 |
2000 |
|
JM/JK 6 |
60 |
9.5 |
270 |
24 |
YZR180L-6 |
15 |
1235×1509×805 |
1800 |
|
JM/JK 8 |
80 |
8 |
250 |
26 |
YZR180L-6 |
15 |
2090×1475×956 |
2900 |
|
JM/JK 8B |
80 |
9.5 |
350 |
26 |
YZR180L-6 |
15 |
1075×1598×985 |
2650 |
|
JM/JK10 |
100 |
8 |
170 |
30 |
YZR200L-6 |
22 |
2090×1475×956 |
3000 |
|
JM/JK10B |
100 |
9.5 |
250 |
30 |
YZR200L-6 |
22 |
1705×2200×985 |
3500 |
|
JM/JK12.5 |
125 |
8 |
300 |
34 |
YZR225M-6 |
30 |
2880×2200×1550 |
5000 |
|
JM/JK16 |
160 |
10 |
500 |
37 |
YZR250M2-8 |
37 |
3750×2400×1850 |
8800 |
|
JM/JK 20 |
200 |
10 |
600 |
43 |
YZR280S-8 |
45 |
3950×2560×1950 |
9900 |
|
JM/JK 25 |
225 |
9 |
700 |
48 |
YZR280M-8 |
55 |
4350×2800×2030 |
13500 |
|
JM/JK 32 |
320 |
9 |
700 |
56 |
YZR135S-8 |
75 |
4500×2850×2100 |
14800 |
|
JM/JK 50 |
500 |
9 |
800 |
65 |
YZR315M-8 |
90 |
4930×3050×2250 |
19500 |
|
JM/JK 65 |
650 |
10.5 |
3600 |
64 |
LA8315-8AB |
160 |
5900×4680×3200 |
46000 |
Key reasons to choose us:
High-quality materials & durable construction
Customized solutions for specialized applications
Competitive pricing & reliable performance
Global exports with proven customer satisfaction
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